Producing High Fiber Count Ribbons (12, 24, 36+) on Modern Lines
Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Manufacturing System
Did you know that contemporary light-transmitting cable systems can operate at speeds of up to 190 m per minute? This incredible efficiency results from advanced fabrication techniques designed for high-speed production.
Such setups are constructed to manage diverse cabling forms, including service cables and compact buffered wires. Their efficient construction, commonly less than twenty-six meters, suits them well for modern facilities.
Incorporation into automated manufacturing systems guarantees uninterrupted operations. Through MES/ERP connectivity, these fiber secondary coating line fabrication lines provide peerless accuracy and productivity. This makes them a top choice for businesses striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Productive fabrication processes are crucial for addressing the increasing requirement for dependable links. These configurations are designed to create top-grade fiber optic cables that energize modern networks. By leveraging modern innovations, they provide for precision and speed in every step of the production.
Defining the FTTH Production Line
This fiber-to-the-home production system comprises a unified setup to produce fiber-to-the-home drop cables. These cables consist of uncoated strands secured with metal or fiber-reinforced polymer, encased in safeguard coverings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.
It supports various compounds, including PVC, LSZH, and PE resins. This versatility confirms it accommodates varied market demands. Moreover, the 4-head fiber pay-off system delivers exact tension management, ensuring precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its precision and efficiency. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are reshaping the process by which fiber wires are made. Our advanced equipment combines precision, efficiency, and cutting-edge technology to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees consistent quality throughout each cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fiber cable sheathing line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Sheathing line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.
